hydraulics power saving solutions

Engineered Controls Solutions INC

Hardware Design

Email: ecs@engineered-controls.com

PSR, safety integration

Electrical Controls Design

ac, dc, servo drive

Software Design

AC, DC or Servo, the choice may not be clear, our expert engineers will recommend the right drive system, ensuring proper operation and providing the most cost effective solution for your automation project.

Machine safety audits can be preformed to ensure that equipment in your plant meets  Section 7 of the Regulation for industrial Establishment in Ontario. We will conduct a review of the equipment  and then determine if PSR is required, and then design a safeguarding solution to mitigate all the risks and hazards while preserving the usability of the equipment. Our engineers are Licensed and insured and are holders of a COA from PEO.

N2 polyurethane nucleation systems

Dissolved gases in a plolyol liquid, such as nitrogen, can help in controlling foam cell size and stability of the reaction. Our nucleation system is designed to introduce Nitrogen gas into the polyol solution. The process can achieve up to 15% reduction of the Polyol density.

With no moving parts other than a fluid pump, the system is very reliable, and low maintenance. The system is self contained and can be retrofitted to any metering unit. We can also supply the system complete with a Nitrogen generator, eliminating the need to purchase N2 canisters.

Our programmers are experienced in all major PLCs, HMIs and Scada suppliers, including Rockwell automation, Siemens, Omron, GE fanuc. we can spec the most suitable Industrial network for the project at hand based on the clients expertise and requirements. Every project will have a dedicated engineer responsible for its completion from initial design to on site startup

Most Hydraulic power units do not run at optimum operating conditions. The electric motor is always running at full speed regardless of the required power output. This will lead to wasted energy, increased heat load on the hydraulics oil and increased noise levels generated by the running pump. The Hydraulics Power Optimizer system will adjust the speed of the motor to match the load required, through monitoring the hydraulics pressure at the pump and the use of a power storage device. In addition to saving power and money in every day operation, a rebate from your local electricity provider is available to cover part of the system retrofit.

We recommend this system for hydraulics motors 5HP or larger.

All projects, regardless of size, are fully designed and evaluated to ensure proper functionality.

Electrical schematics are generated using AutoCAD Electrical and published in a format suitable to the client. A complete BOM is assigned to every project.

Drives and PLCs are selected as to best suit the application at hand.